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      EXIR Success Stories پیروزی های هماییان

 In this tpage we will introduce our EXIR friends and colleagues who have made

achievements during the years they have been away from Iran and Iran Air

Khalil (Joe) Boini by Khalil Boini

Born in Tehran, Iran on the 28th of Mordad,1321 (Aug 19, 1942), last of four sons and one daughter to the parents Mohamad-Ali & Dolat , both natives of Rasht, Gillan province of Iran. 

Completed elementary and high school in Tehran and graduated from Alborz high school in 1962. 

1963 traveled to the United States and attended Montana State College in pre- engineering curriculum, in 1964 transferred to Northrop institute of Technology (NIT) in California, Aviation Maintenance School and  in 1966 obtained FAA airframe and power plant mechanic licenses.  In 1968   graduated from Northrop University receiving Bachelor Science Degree in Aircraft Maintenance Engineering.  

1968-1969: Joined “Ronson Hydraulic Engineering” in California as Test Engineer assigned to the group developing United States navy deep submersion rescue vehicle (DSRV) hydraulic power package.

1969-1982; Joined Iran Air engineering & maintenance division as a service engineer and assumed various positions in the aircraft maintenance department ranging from supervisory to the director of maintenance.  During this period completed ground school type training courses for maintenance and inspection release authorization for all aircraft in Iran Air fleet which included: 

DC3, DC6, Fokker F27, B727, B737, B707, B474, &A300 airframe & systems –engine, electrical, avionics, taxi and engine run up.

Most of this training was completed at the manufacturer’s training facilities and aircraft production assembly lines at the Boeing, Pratt & Whitney, Fokker, Rolls Royse, & Airbus. Completed aircraft accident prevention training courses in Stockholm University in Sweden, and attended management training courses in the USA, American Management Institute and Tehran center for management in affiliation with the Harvard University.

During employment with Iran Air visited and worked closely with some of the major carriers in the Europe becoming familiar with  their maintenance organizational structures for handling and planning of aircraft maintenance requirements such as British Airways, Lufthansa, KLM & Air France.

While assigned to the Iran Air line stations maintenance department, was responsible for planning and setting up some of the domestic and international line stations. Assisted with the “on the job training” program for the new hires and local technicians for handling of Iran Air flights. Planned for spare parts inventories, tooling and equipment required for each individual station’s particular needs.  Worked at the European stations in; London, Paris, Frankfurt, Hamburg, Geneva and Istanbul as maintenance representative.

Assumed responsibility of F-27 Project manager was responsible for transfer of the Oil Company’s F-27 fleet maintenance operation and performance from KLM to Iran Air in Abadan with all Iranian technicians. In order to accomplish this, had to be trained and receive type licenses from Dutch civil aviation authorities and KLM quality control department for maintenance release and operation of Dutch registered aircraft.

Next worked at the main base as senior manager aircraft services /Director of maintenance, directly responsible for all major checks of Iran Air fleet in the hangar and maintenance of flight line in Tehran, plus providing support for all out station’s maintenance needs. Had administration and management control of over 850 technical staff from 23 different nationalities working around the clock 7 days a week.  This also included direct responsibility for managing the maintenance and inspection requirements of the Royal fleet & all VIP flights.  In 1978 received the Royal Medal of Honor and accumulated several certificates of appreciations for excellence from various dignitaries in the country and Iran Air management including the Chairman.

1982: Moved back to the USA and joined Global International Airways in Kansas City, Missouri as Director of Maintenance and technical advisor to the chairman of its parent company, Aviation Leasing Group (ALG). Controlled and managed all in house and contract maintenance requirements for the fleet of over thirty- B707, B727, & B747 aircraft world wide, responsible for the material management and all technical stores- purchasing and inventory control. Directly responsible for setting up an electronic system for control of aircraft records and spares parts inventories.

From 1985 to  1998  while  working for ALG and it’s subsidiary operations as Senior Vice President Technical Services, handed all technical requirements for  the  company ‘s inventory of  over 100 jet aircraft which were leased to various airlines worldwide for compliance  with the contractual requirements  for the condition at  pre delivery, during operation by the lessee and  after return from lease.

During this period directly handled and was involved in setting up over 12 new startup turnkey operation airlines in various part of the world including the USA, South America, Africa, Middle East and Russian States. Some of the tasks included training of flight and cabin crew, maintenance and ground crew, preparation of manuals, setting up required maintenance facilities, technical record keeping, stores and etc. in accordance with the local aviation authority’s rules and regulations.

 1998 to present:  Joined FAA (federal aviation administration) as an aviation safety Inspector assigned to the airworthiness group for the Northwest Airlines certificate management office in Minneapolis, Minnesota.  Responsibilities include verifying the aircraft are maintained in an airworthy condition, meeting all Federal Regulation requirements and Northwest Airlines maintenance program requirements.  In order to accomplish this frequent inspections are performed of maintenance facilities and aircraft around the world.

Married to “Nina” in 1966 when she was a student at the California State University in Los Angeles, studying for her B.S. degree in business administration.

Have one daughter “Bita” graduated from California State University in Irvine with a Degree in music and political science and have a grandson “Kamran” age 4.

PART: 1

On several occasions in the past I was asked by our dear

friend Abbas Atravash  to write  a brief  summary  in a non technical terms for  all  EXIR  readers, explaining  in general terms what  an  FAA inspector does , and what  an average day  at work is like.

After careful consideration for putting this in writing in a format that everyone could follow I decided to make brief introductions to FAA under: 

  •  WHO THE FAA IS

  •  WHAT FAA DOES

  •  HOW THE FAA WORKS

 WHO THE FAA IS  

By 1926 aviation industry and its leaders came to realize that the airplane could not reach its full commercial potential without Federal Government action to improve and maintain safety standards. Congress passed the Commerce Act and charged the Secretary of Commerce with fostering Air Commerce, issuing and enforcing air traffic rules, licensing pilot, certificating aircraft, establishing airways, and operating and maintaining aids to air navigation.

 In 1958 with the introduction of jet airliners and increase of passenger traffic and events of series of midair collisions, congress passed the Federal Aviation Act. This legislation transferred all civil aviation functions to a new independent body, the Federal Aviation Agency and later on in 1966 Federal Aviation Administration (FAA) with sole responsibility for developing and maintaining a common civil-military system of air navigation and air traffic control, and safety rule making, under the Department Of Transport (DOT).

 Today FAA mission is to provide the safest,

most efficient aerospace system in the world.

WHAT FAA DOES

During its evolution FAA had to expand and spread its oversight to many areas of aviation by establishing various organizations for specific functions and responsibilities. 

Mainly;

◊ Airport Environment

◊ Air traffic                     

◊ Aviation Counsel

◊ International Aviation

And few others

◊ Aviation Policy Planning and

◊ Aviation Safety

 Today FAA Vision is to improve safety and efficiency of aviation,

while being responsive to its customers, and accountable to the public.

 Part: II

 What I Do for FAA:

Introduction to ATOS:

With the increase of numbers of airlines operating in the USA and expansion of their fleet sizes, FAA in 1998 completed and implemented a new scientific method of surveillance of the major air carriers which is referred to as “Air Transport Oversight System (ATOS)”.

ATOS is sophisticated electronic data base based on System Safety principals and trend monitoring. ATOS looks at each individual operator for having the proper management control and resources available in place to meet all the requirements under which it has been certificated.  Furthermore, that the carrier has a self monitoring system through its own internal audit system for measuring its own performance and well being.

Under ATOS, there are number of functions and job tasks (attributes) which are required to be full filled by each individual operator in order to stay healthy and operate safely.  

ATOS functions are referred to as “elements” that so far it has been determined to exceed 90 elements and may change as new discoveries come to light.  For example some of the  elements that exists today are: the  crew duty time reporting, handling of maintenance discrepancies, engineering modifications,  fueling of aircraft , training of pilots, training of mechanics,  passenger’s carry on bags, passenger boarding, cargo loading, emergency equipments, etc . ATOS verifies and looks at each individual element in two areas:
                                               (a) Safety Attributes Inspection (SAI)                                        (b) Element Performance Inspection (EPI)

Under the SAI, depending to the priority and its importance, each element gets to be reviewed by a team selected by the Principal Inspectors at certain intervals for how the operator manages and controls that particular element and whether the contents of operator’s manuals for that particular element meet all FAA rules and regulations. Each inspector may get assigned to more than one SAI during each quarter. To conduct an SAI, teams will follows a set of check list and reports all findings for entry in the ATOS data base.

Under the EPI, principal inspectors assign each individual inspector to one or more elements during a certain period.  Inspector are expected to perform several inspections at various points independent of each other in accordance with that check list and confirm if the operator is complying with the rules and following its own procedures and processes as prescribed in its manuals.  For example an inspector assigned a EPI for ‘carry on bags’ will make observation at various airports and passenger departure points and make sure that the operator follows a required set of rules and procedures at all points not just one or two locations. The same applies to the maintenance inspector that  gets an EPI assignment for the airworthiness of an operator’s aircraft they will follow the element check list  and looks at several aircraft operated by  the same operator at various times and  locations and reports all non compliance findings in the ATOS data base.

Depending to the severity and number of findings reported by each inspector for the same element, the ATOS data base will raise a warning flag for the attention of the principals, which will be followed with an intensive investigation by the FAA office in charge of that particular certificate.

 My Job:  

I am an ATOS aviation safety inspector for maintenance and avionics specialties assigned to the FAA, Northwest Airlines Certificate Management Office (NWA-CMO). Northwest Airlines (NWA) is the 4th largest passenger airlines operating in the USA with fleet of over 400 airplanes. My primary job function is to carry out routine surveillance of the carrier for all maintenance work accomplished on its fleet. I also get assigned to perform SAI and EPI for the carrier. Each quarter I get assigned by the office to perform certain number of SAIs and EPIs according to the ATOS data base reports. Some of my assignments will require extensive traveling to various domestic and international locations where NWA flies and performs its own maintenance, or has contracts with other organizations for handling of its aircraft maintenance major checks, or repairs of the engines and components. At some locations major portion of my inspections are conducted at nights or on weekends when the airplanes are on the ground and scheduled for maintenance to be accomplished. My prime concern would be to make sure that the technicians doing the work are adequately trained and familiar with type of the job they are to perform and have the right paper work on hand  for the instructions of how to perform the job with the right tooling.

For any SAI or EPI inspector must do  advance preparation by reviewing and familiarizing himself with all the regulatory requirements and operator’s specific manuals applicable to that particular element, this may take of several days of an extensive research and intensive review and interview time.

All aviation safety inspectors are mandated by law to promote safety and for that safety inspectors have been granted access rights/privileges to all US airports, and all US registered aircraft including aircraft flight logs, all maintenance records, pilot and mechanic licenses etc. On routine basis I conduct an en-route inspection of the NWA and other US air carrier flights in the cabin and cockpit on some of the domestic and international routes.  For a cockpit check, I normally join the flight crew as an additional crew member by occupying the observer seat in the cockpit.

As maintenance inspector I make sure that all previous discrepancies reported in the aircraft log book has been properly rectified and the technician performed the work used proper method and manual references for doing the work and the log book has the proper released sign off. I also make sure that there are no obvious defects present on the aircraft by doing a preflight walk around inspection of the interior and exterior of the aircraft including all cabin emergency equipment. 

Prior to departure I verify flight crew licenses and their medicals for currency and proper equipment rating for the type the aircraft they are operating. I also make sure that flight and cabin crew properly conduct their preflight checks and those flight crews use the right check lists. On the ground during preflight operational check of the aircraft systems I verify along with the crew that there are no malfunctions presents. During flight while on the radio I listen and make observation for crew communications with the air traffic and ground stations and also that the crew is following FAA regulations for flying at certain altitudes.  During flight and after landing I make sure that all aircraft systems are functioning properly and all malfunctions/defects or incidents are documented and reported by the crew before they leave the aircraft.

All FAA inspectors including myself are mandated to investigate and follow ups on all safety and non compliance issues when we discover them during our routine work for detail evaluation and necessary corrective actions. During an investigation which may involve one or more entities that have been certificated by FAA flight standard offices such as the pilot, mechanic, repair agency, airlines, aircraft owners/operator etc we make an evaluation for the nature of the problem and determine the severity of its consequences and  probability of its reoccurrence. Based on the evaluations outcome we will make decision for a final action form a “no action” or suspension or permanent revocation of the certificates or impose a civil (financial) penalty. Of course the violators have the rights to challenge our decisions in a court of law and a team of aviation experts.

 ______________________________

Mahmoud Tokleh

Mahmoud is a loyal member of EXIR. Once we annonce a reunion gathering, no matter where and when, he will be there, with his camera in hand to take pictures of his EXIR friends. He loves Homa and Homayian.

Mahmoud was born in 1954 in a military family in the city of Kermanshah. His present job is a dream come true, because as an American Airlines' test pilot,as a young boy, he always dreamed of flying and that is what he is finally doing now. During high school, he attended and graduated from a civilian parachuting club in Tehran. During his parachute jumping exercise out of different planes and helicopters several times in a day, he used to carry Iranian national flag.

After completion of his military service in Iranian Special Forces (army rangers), he joined Iran Air in 1976 and immediately afterward he with his peers were sent to the Aircraft Maintenance College (an affiliate institute of Northrop University) in Tehran. Passing a tough exam at the end of his course, he was graduated and started

working in the avionics section of Iran Air engineering and maintenance division at Mehrabad Airport.

He takes pride in voluntarily serving, as a Green Beret in many missions, during 1980s Iran/Iraq war. Mahmoud very humbly, as is his nature, says, “I didn’t do much but I am proud to have served my country.” And continues, “At that, I believed if everyone sat back and did nothing,  the country would have been destroyed by the enemy.”

In May 1986, he moved to the United States with his wife and son. For the last 21 years he has been working with American Airlines.  He was trained in avionics and mechanical systems on 7 different aircraft. Mahmoud has been awarded with FAA highest training certificate, the Ruby and Gold Pin.

What is impressive is that he always takes pride in telling his colleagues at American airlines of his Iranian heritage and being an ex-Iran Air employee and the fact that he has been trained by Iran Air.

Because of his love for flying, throughout his life; while he was working at AA engineering and maintenance division, he decided to go for his commercial pilot license. After going through all necessary trainings, he is now a maintenance pilot, meaning he has dual specialty of being a pilot as well as an aircraft engineer. He has been trained to fly Boeing 767 and Boeing 777, and has received his rating on both aircraft. His title at AA is Aircraft Tech Crew Chief and his job is assisting other technicians and maintenance personnel in troubleshooting and maintaining five different airplanes. In other words, when his team repairs an aircraft, he has to do a functional check for an ETOPS airplane, he flies that particular aircraft with other flight crew for an in flight check.   

 

                         

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